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Vinegar from Germany, from the 1820s

Quick or generator (trickle) process vinegar

In the quick process an alcoholic liquid trickles down through a vat packed with beech shavings coated with acetic bacteria, while air rises through the vat from holes near the bottom. The huge wet surface makes acetification far faster than in a still barrel. Weak liquors turn to vinegar in one pass; stronger ones are pumped back over the shavings three or four times.

Recipe

No fixed amounts recordedA continuous process in a fixed vat, not a recipe. The 1911 description gives the shaving preparation, feed temperature and alcohol strength but no vat size.
Fermented wort, wine or another alcoholic liquidIf it holds only 4 % alcohol, one pass converts it fully[eb1911]
Beech-wood shavingsWashed and steamed, dried, then soured in hot vinegar for 24 hours before use[eb1911]
Hot vinegarTo sour the shavings so acetic bacteria settle on them[eb1911]
Startervinegar used to sour the shavings; acetic bacteria immobilised on the wood

Total time across the recorded steps: 8 days

Start
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Close-up: water moving into a leaf

What changes: Beech shavings soak in hot vinegar so acetic bacteria can settle on them

Step 1 of 4
Prepare and sour the beech shavings
Time
24 h
Reported
Temperature
Not documented
Salt
None given
Acidity
Not documented
Which microbes the steps name, step by step
Acetic acid bacteria

The shavings are first washed and steamed to remove extractives, then dried [eb1911]. Output: soured shavings packed in the middle chamber.

Flavour
Not documented
Texture
Not documented
Colour
Not documented

Microbes at work in this step

Not documented for this step.

Method

Measured measured in a studySet fixed by a specification or tested recipeReported one source reports itTypical a general value, not sourced for this fermentUnconfirmed not yet checked against a source

At a glance

In the quick process an alcoholic liquid trickles down through a vat packed with beech shavings coated with acetic bacteria, while air rises through the vat from holes near the bottom. The huge wet surface makes acetification far faster than in a still barrel. Weak liquors turn to vinegar in one pass; stronger ones are pumped back over the shavings three or four times. Made in 4 steps over 8 days. The longest step, pump stronger liquors back over the bed, takes up to 7 days (Mas A 2014). Acetic acid bacteria immobilised on wood shavings does most of the fermenting.

Key numbers
Main stepup to 7 daysReported[mas2014]Pump stronger liquors back over the bed
Temperature38 °CReported[eb1911]Warm the alcoholic liquid and feed it onto the perforated disk

What makes this one different

The Orléans method lets acetic bacteria work slowly on the still surface of wine in casks. The quick process instead immobilises the bacteria on beech shavings and runs the liquid over them in thin films against an upward air current, so vinegar of reasonable quality can come within a week [eb1911, mas2014, trends2023].

Related ferments

Variants

  • Singer's coupled generatorsGenerators coupled in tiers, which also recover alcohol and aldehyde from the escaping air [eb1911].
  • Luxembourg methodAnother wood-shaving immobilisation system named alongside the Schützenbach method [trends2023].

Safety

Natural vinegars as they come from generators normally hold more than 4 g of acetic acid per 100 mL, and under the FDA labelling guideline vinegar diluted with water should in no case fall below 4 % acid strength [ncsu2022].

History and sources

Every number is labelled with how it is known. How this atlas is made

Boerhaave proposed the idea in 1720 and Schützenbach introduced the process in 1823; Wagmann in Germany and Ham in England proposed similar methods at about the same time [eb1911].

  1. [eb1911] Encyclopaedia Britannica, 11th edition, 1911, volume 28, 'Vinegar', transcription on English Wikisourcebook
  2. [mas2014] Mas A., Torija M.J., García-Parrilla M.C., Troncoso A.M. 2014, Acetic acid bacteria and the production and quality of wine vinegar, The Scientific World Journal 2014:394671, doi:10.1155/2014/394671paper
  3. [trends2023] Román-Camacho J.J., García-García I., Santos-Dueñas I.M., García-Martínez T., Mauricio J.C. 2023, Latest trends in industrial vinegar production and the role of acetic acid bacteria - a comprehensive review, Foods 12(19):3705, doi:10.3390/foods12193705paper
  4. [ncsu2022] NC State Extension 2022, Vinegar Making (quotes the FDA labelling guideline for vinegar)gov
  5. [WP:Vinegar] Wikipedia, Vinegar (outline only)wiki